I-Carbonated Soft Drink Filling Line

To

U-Mohamed Misbah

Inkampani

Forsan Foods & Consumer Products Co. Ltd

Ilizwe

ISaudi Arabia

Inombolo yefayile.

LY-20200529001BY

Umhla

20200529

carbonated soft drink umgca wokuzalisa umgca138

I-Aluminiyam ingakwazi ukusela isiselo sekhabhoni egcwalisa umgca wokuvelisa
NgoMmandla 2000BPH (320ml)
( IINKCUKACHA ZESIPOPO)

Qhagamshelana: Bobby Liu
Imfonomfono/Whatsapp: +8613773224489
E-mail: bobby@lymachinery.com

Esi siphakamiso sesokuqala, sixhomekeke kwisivumelwano sokugqibela emva konxibelelwano lobugcisa kunye nezorhwebo.Ixesha lokuQinisekisa: Iinyanga ezi-3.

Itshathi yokuHamba

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Ⅰ, Izixhobo kunye noLuhlu lwamaxabiso
Ⅱ, UMTSHINI INKCAZELO

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1.Isiselo seCarbonated- Ukudibanisa & Ukuxuba inkqubo
A) Ibhokisi yomoya epholileyo yohlobo lwe chiller
I-QHS2000 i-series ye-mixer yokusela i-mixer ingqiqo, ukuchaneka komxube kuphezulu, i-CO2 ixuba ngokupheleleyo, inamaxesha amabini okupholisa, i-carbonation merits ezimbini. Ikakhulu ifanelekile kwiintlobo zesiselo somxube we-carbonic acid, ingasetyenziselwa kwisiselo sokuncamathelisa, isiselo sokubilisa njalo-njalo kwezinye iziselo ezithambileyo zokwenziwa komxube.

B) UMNQO
1. Imathiriyeli igqwesileyo, inkqubo ichanekile:
Wonke ukhetha umgangatho ophezulu wokwenziwa kwensimbi engenasici kunye nendawo yokudibanisa isiselo, ngaphakathi, umphezulu wangaphandle udlula ngokucokiseka ngokucokisekileyo, uhambelana ngokupheleleyo nemfuno yokutya yamazwe ngamazwe.
2. Ukuzenzekela phezulu, intshukumo izinzile:
Lo matshini ngokusebenzisa inkqubo yokuvelisa i-microcomputer yokuvelisa inkqubo yonke, intshukumo izinzile; ukuba iyaphuka, isixhobo se-alam sinokukhawuleza kwaye i-automatism iyeke.
3. Ukusebenza ngokulula, kulula ukulungisa:
Lo msebenzi womatshini uqala iqhosha ngokulandelelana ngokwenkqubo ebekiweyo, emva koko uqonde ukusebenza okuqhelekileyo; Akukho mfuneko yokutshintsha nayiphi na indawo esecaleni, enokuthi ilungelelanise ngokulula imveliso okanye umlinganiselo womxube wamanzi kunye neswekile.
4. Uxuba ngokulinganayo, umlinganiselo uchanekile:
Kuba isebenzisa umxube olahlayo ubugcisa obuphambili, ke ngoko umxube ulungelelene; Umlinganiselo wamanzi kunye nomxube wesiraphu ulawulwa ngokucokisekileyo ulungelelwaniso lokulinganisa umsebenzi wesavenge ngokungqongqo, ukuchaneka kwawo komxube kunokufikelela malunga ne-5/1000.
5. Umxholo weCO2 uphezulu:
Lo matshini usebenzisa i-vacuum deaeration, izinga le-deaeration lifikelela phezulu ngaphezu kwe-90%; Ngaba i-deaeration, i-carbonized two cooling function, inomsebenzi apho amaxesha amabini e-carbonizes, Ke ngoko umxholo womoya uphezulu kakhulu, ngokuqhelekileyo unokufikelela kwi-3.5 ~ 3.8 ixesha okanye ngaphezulu.
6. Impilo yesakhiwo, kulula ukuyicoca:
Lo matshini usebenzisa inkqubo ye-loop eyenziwa yintsimbi engenasici, iyanelisa indawo yokucoca indawo yekhaya ye-CIP iqhubela phambili kwisixhobo kwaye umbhobho ulahleka ubuthi kunye nokukwazi ukucoceka kwamanzi ashushu; Esi siselo sokuvelisa umatshini, izinga lokuzala kwebhaktheriya nganye yemililitha<5%, i-Escherichia coli ingu-zero.

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C) Itanki yokunyibilika ngesantya esiphezulu
SUS304 steel stainless, isinyi sangaphakathi δ3mm, ibhodi imayile yi δ1.5mm, ibhodi yentsimbi yangaphandle yi δ1.5mm, kunye nokugqunywa kogwebu lwepolyamine, ivalwe ngokupheleleyo, isiraphu ethe nkqo ivuselela, 60r/min, igeji yobushushu bedijithali, amandla emoto yi-1.1KW. Ukuhlamba intloko , indawo yokukhupha izinto ezantsi yi Ф38 kunye nokuphefumla.

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E) Impompo yesiselo
Inxalenye yoqhagamshelwano kunye nezinto eziphathekayo, izindlu zempompo, i-impeller, i-nut kunye neenyawo zenkxaso zenziwe nge-stainless steel 304 impahla, kunye nendandatho yokutywina yenziwe ngerubha yokucoceka kokutya kunye nentsimbi yokutywina i-alloy eqinile.

D) Isihluzi sohlobo lwe-Bag Duplex
Yenziwe ngensimbi engenasici ye-304, i-double balanced structure, kunye ne-100 ye-mesh yensimbi engenasici ngaphakathi, isikrini sokucoca sinokutshintshwa ngaphandle kokuvala.

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F) Impompo yesiselo
Inxalenye yoqhagamshelwano kunye nezinto eziphathekayo, izindlu zempompo, i-impeller, i-nut kunye neenyawo zenkxaso zenziwe nge-stainless steel 304 impahla, kunye nendandatho yokutywina yenziwe ngerubha yokucoceka kokutya kunye nentsimbi yokutywina i-alloy eqinile.

G) Inkqubo yeCIP
Umzimba wetanki wenziwe nge-SUS304. Ubukhulu yi-3mm. Iitanki ze-Acid kunye ne-alkali zibonelelwa ngomgangatho wokugquma.

Iiwelds zangaphakathi nangaphandle zomzimba wetanki ziya kumenyezwa. Ayikho i-angle efileyo yococeko ngaphakathi kwetanki yokucoca lula.
Umzimba wetanki uxhotyiswe ngegauji yenqanaba lolwelo lweglasi, isiphefumlo sothuli, indawo yokungena elulwelo, indawo yokuphuma elulwelo, indawo yokukhupha amanzi, ivalve yesampulu, ukufakwa komngxuma okhawulezileyo wococeko, njl.njl.
Inqanaba lokulungiswa kwemilenze.

2. I-Aluminiyam ingakwazi ukufaka i-Carbonated Water filler & iphakheji
A) Iitoti ezingenanto depalletizer

I-Pop ingakwazi ukukhupha i-depalletizer yeyona nto ifanelekileyo kwi-automatic depalletizing yeemfumba ezipheleleyo zeetoti ezingenanto. Iphakamisa iinkonkxa ezingenanto ezifakwe kwipaleti kwi-pallets umaleko ngokomaleko ukusuka ezantsi ukuya phezulu kwaye emva koko ukuya kwi-plate yekhonkco yokuhambisa. Isetyenziswe kunye newasha yetoti engenanto yokutshiza, inokutshintsha indlela yezandla ulungiselelo kunye nomatshini wokuthulula ongenanto wesintu, ukonga uninzi lwabasebenzi kunye nokwandisa iziphumo zemveliso.

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Ngethuba lexesha lomsebenzi, i-forklift ibeka iipaliti apho iitoti ezingenanto zifakwe kwi-pallet kwi-conveyor ye-pallet, kwaye umqhubi uya kubathwala kwi-pallet yokuphakamisa iqonga lomatshini omkhulu. Iqonga lokuphakamisa ipalethi lisetyenziselwa ukuthumela iitoti ezimiweyo ezingenanto kumphakamo wokothula itoti. Xa iitoti ezingenanto zithululwayo, iipalethi ezingenanto ziya kuwa kwaye zibekwe kwi-conveyor. Zonke izenzo ezinyukayo neziwayo zilawulwa sisixhobo sokuzitshixa senkqubo yokunyusela. Isantya sokunyuka okanye esiwayo sinokuhlengahlengiswa ngokwahlukeneyo ukuze sihlangabezane neemfuno zokusebenza. Ngexesha lokuthululwa kwetoti engenanto, i-motor iqhuba ivili letsheyini kunye nesixhobo sekhonkco ukutyhala iinkonkxa, kwaye ke iimfumba ezigcweleyo zetoti engenanto ziya kutyhalelwa kwi-conveyor yomnatha, kwaye ziya kubuyela kwindawo yokulungiselela kwaye ziqhubeke nokutyhala ngaphandle. imfumba elandelayo. Konke ukuma kwentshukumo kulawulwa sisitshixo sombane. Isixhobo sokukhulula ngezenzo eziqhubekayo okanye indlela enye yokujikeleza ingakhethwa.

Isalathiso sokutya kwi-pallet, sinokukhupha isalathiso kunye nendawo yephaneli yokusebenza yomatshini inokutshintshwa ngokuguquguqukayo ngokwemfuno yomsebenzisi.
Ezona parameters zobugcisa:
Umthamo wokuvelisa: 30 ~ 400can ngomzuzu
Amandla: 3.5kw
Ubunzima: 2500kg
Ubungakanani: 7000 * 4500 * 3500mm

B) Indlela yesilayidi inokuwasha
Umphambili unokujika- phezu kwekheji yokusika iwasha idityaniswe nokuthuthwa okukhawulezileyo kwetoti yokulayisha i-turn-table. Iitoti ezingenanto ezivela kwi-can turning-over machine zine-180 ° turn. Emva koko inkonkxa yokungena kwitanki yokuvasa engenanto inokuhlamba ngokuvula ezantsi. Umva wetanki yindawo yokukhupha amanzi. Amanzi, atshizwe kwindawo engenanto angabuyela emva kwitanki, emva koko amanzi amdaka akhutshwe yimibhobho yokukhupha. Emva kokucoca into engenanto inokuba ne-180 ° ukujika ngasemva komatshini wokuguqula, emva koko unokungena kwibhanti yokuhambisa ukutya ngokuvula phezulu.
Ezona parameters zobugcisa:
Umthamo wokuvelisa: 30 ~ 400can ngomzuzu
Ubunzima: 150kg
Ubungakanani: 4000 * 500 * 2300mm

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C) Ngaba i-Filler / uMtywini
I-monoblock yenziwe:

FILLER-SEALER
Intshayelelo ngokubanzi:
Kufanelekile ukugcwalisa kunye ne-capping carbonated drinks ezifana ne-cola, amanzi e-carbonated njl. Ixhotywe isixhobo esiphezulu, izixhobo zombane, kunye neteknoloji yokulawula i-pneumatic. Ineempawu zokuzaliswa ngokuzimeleyo, isantya esiphezulu, ulawulo lwenqanaba lolwelo, i-capping ngokuthembekileyo, ixesha lokuguqulwa kwamaza, ukulahleka kwezinto ezincinci. Inokuxhotyiswa inkqubo yokulawula umgama omde. Sesona sixhobo sikhethwayo kwishishini lebhiya eliphakathi kunye nesiselo.
Iimpawu eziphambili:
● Isakhiwo somhlolokazi esitywinwe ngokupheleleyo, esihle, esifutshane, esilula nesisebenza kakhulu;
● Uyilo lwetanki yokukhwela ibhayisekile ecolisiweyo ngaphakathi;
● Ukuchaneka okuphezulu kunye neevalvu zokuzalisa isantya esikhulu sokuhamba ukuhlangabezana nemfuno enemveliso;
● Isakhiwo se-roller eyilwe ngokukodwa ekulula ukulungiswa, ukutshixa kunye nokuqinisekisa umsebenzi wokutywina;
● Iphaneli yokusebenza enobuhlobo kunye nefanelekileyo kunye nokwandiswa okuphezulu.
● I-valve yokuzalisa ithatha i-valve ephezulu yokuchaneka kwe-valve, ukuzaliswa kwesantya esikhawulezayo, inqanaba eliphezulu lolwelo oluchanekileyo.
● I-vat yokuzalisa ithatha i-304L yezinto ezenzelwe ukutywinwa kwe-vat, ukufezekisa ukuzaliswa koxinzelelo rhoqo.
● Izinga lokuhamba kwevalve yokuzalisa>125ml/s.
● Uthumelo oluphambili lwamkela ibhanti elinamazinyo kunye nebhokisi yegiya yohlobo oluvulekileyo lweendibano zothumelo, ukusebenza kakuhle okuphezulu, ingxolo ephantsi.
● I-drive ephambili ithatha inyathelo elingaphantsi kwesantya sokuguqulwa kwamaxesha, umatshini wonke uthatha ulawulo lwe-PLC; umatshini we-capping kunye nomatshini wokuzalisa wamkela i-coupling joint, ukuqinisekisa ukulungelelaniswa koomatshini ababini.
● Ngokuzaliswa ngetoti, akukho kuzaliswa ngaphandle kwetoti.
● Indlela yokuzaliswa kukuzaliswa koxinzelelo rhoqo, kunye nesantya sokuzalisa ngokukhawuleza kunye nesenzo esizinzile.
● Ukwamkela intshayelelo kwiseti epheleleyo ye-Switzerland (Ferrum) capping technology.
● I-Capping trolley ithatha i-high hardness alloy steel quench (HRC>62), i-capping curve ithatha i-projection grinder precision machining, ukuqinisekisa umgangatho we-capping.
● Nge-capping nge-can, akukho capping ngaphandle kwenkqubo yokulawula, ukuqinisekisa ukusebenza okuqhelekileyo komatshini.
● Nge-CIP ezenzekelayo yokucoca umsebenzi.
● Ngenkqubo yokuthambisa esembindini.

Inkqubo yokusebenza:
Inokutyhalelwa kwitoti yokubamba iqonga nganye nganye ngokutyisa isikrufu kunye nevili lenkwenkwezi. Ikomityi yokuzalisa i-valve iya kuwa kwi-can; umgama phakathi kweevalve zokuzalisa kunye neetoti zitywinwe ngentsimbi yeplastiki ye-spring. Intshukumo yekomityi ephakathi iveliswa livili leplastiki elingasebenziyo ecaleni kwentshukumo ye-curvilinear. Emva kokuzaliswa, ivalve iya kuvalwa, umoya ukhutshwe, kwaye ikomityi ephakathi iya kunyuka kwitoti. Itoti egcwalisiweyo iya kuthunyelwa kwikhonkco lokuhambisa, emva koko kwi-capper. I-Capper iya kuthatha i-cap, ijike umda we-can kwaye ijike umda ukugqiba isenzo sokutywinwa ngokulawulwa kwekhamera. Emva koko iya kudluliselwa kwinkqubo yokuhambisa.

Iinkcukacha eziphambili:
1. Izinto eziphathekayo zevalve yokuzalisa: Insimbi engenasici SUS304
2. Izinto eziphathekayo ze-rotary tray kunye neqonga lomatshini: Insimbi engenasici SUS304.
Izincedisi uphawu

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D) Umatshini oshushu
Lo matshini uqhubekayo wokuvala inzala uyilwe kwaye wenziwa ngokuzisa ubuchule obuphambili bangaphandle. Isetyenziselwa ukucoca i-kinks yeemveliso zokutya, ezinje ngeplastiki/iglasi yeebhotile zejusi kunye nebhiya, inkonkxa yetoti kunye ne-aluminiyam zinokujula phantsi koxinzelelo oluqhelekileyo, kunye nokupholisa iti eshushu yokuzalisa kunye neziselo zejusi kunye nokufudumeza ubushushu obuphantsi bokugcwalisa i-carbonated-soft. iziselo.
Lo matshini udityaniswe ngokutshiza ngamanzi ashushu ajikelezileyo, ukupholisa kwamanzi ashushu kwangaphambili, kunye namacandelo amatoti okufudumala anokufumana amanzi angcono kunye nokugcinwa kwamandla. Zonke iitoti ziya kuqhutywa ngaphakathi nangaphandle ngokuzenzekelayo, kwaye umgca uya kufezekiswa ngokupheleleyo ngokuzenzekelayo. Umzimba wonke womatshini wenziwe nge-304stainless steel; Ukongeza, umatshini unenkangeleko entle, uqhuba kakuhle kwaye usebenza ngokulula.
Umzekelo: BWPS
Material: SUS304 Intsimbi engatyiwayo
Igalelo: flume yamanzi ensimbi engenasici
Impompo yamanzi: 1-25T/H
Ubungakanani bubonke: 8000m
Ubunzima: malunga ne-2800kg

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E) Umatshini wokusonga we-PE Film Shrink
Usetyenziso:

1. Umzekelo: LYBS6545auto film wrapping machine
Umatshini wokusonga ifilimu we-LYBS 6545 uyilwe kwaye wenziwe ngokusekwe kubuchwephesha bamva nje, ngokwemfuno yokupakisha imveliso yesiselo, njengamanzi acocekileyo, amanzi anezimbiwa, ijusi, isiselo esithambileyo, njl. Iyasonga ngokuzenzekelayo, inetonela eshwabeneyo, epakishwe ngokugqibeleleyo.
2. Iimpawu ze-LYBS 6545 ze-auto film wrapping machine
1) Inkqubo yokuhambisa yokuhlela ngokuzenzekelayo, enesikhokelo esahlula ityhubhu yentsimbi engenasici kunye nepleyiti yokuhlela eyenza iibhotile kumqulu osemgangathweni ngenjongo yokusonga, ukuqinisekisa ukuba iqela leebhotile ze-3 x 4, 4 x 6, okanye 2 x I-6, 4 x 5 iipcs zeebhotile kwindawo yesidingo sokusonga.
I-2) Inxalenye yokusetyenzwa kwe-membrane ye-PE ngokuzenzekelayo, equlethe inkqubo ye-PE ye-membrane ephezulu kunye nesezantsi kwindawo kwaye ixhotyiswe nge-infra-red sensoring system yokujonga iqela leebhotile zilungele ukusonga kunye nokutywinwa, yonke le nkqubo kukuba makwenziwe ngoko nangoko yinkqubo yolawulo yePLC.
Iibhotile ezisongelweyo ziya kutyhalelwa kwisihambisi setonela esishwabeneyo ngenkqubo yokutyhala ezenzekelayo, ethi ityhale ibhotile esongelweyo kwi-conveyor yetonela ecuthekayo.
I-3) I-tunnel yokunciphisa umoya oshisayo ngokuzenzekelayo, inkqubo yokunciphisa inxalenye ehlukeneyo yomatshini ineyunithi yokulawula eyahlukileyo kwiqondo lokushisa elilawulwa yinkqubo yokulawula ukushisa kwesikrini.
I-4) Iphaneli yokulawula isikrini sesikrini kunye ne-PLC kunye nenkqubo yokulawula umbane.

F) Ezaliswe ibhotile yeConveyor System
Iimpawu eziphambili:

1. Ukuhanjiswa okuzinzile, usebenzisa ulawulo lokuxosha i-synchronous phakathi kwebhanti yokuhambisa kunye ne-injini, ukwenza iibhotile zisesimweni esihle ekuhanjisweni: ukungawi, ukungahambi, ukungahambi, i-jam. Kwaye iqonga le-cushion linokusetwa phambi komatshini wokubhala, xa ilebula itshintshiwe, umatshini wokuzalisa unokugcina ukusebenza, akukho mfuneko yokuyeka nokulinda. Imveliso egcwalisiweyo ngeli xesha iya kugcinwa ngumqamelo, xa ukutshintshwa ileyibhile kugqityiwe, umatshini wokuleyibhela uya kubhala imveliso egciniweyo ngesantya esiphezulu, kunye nokuvelisa isantya esifunyenweyo.
2. Ibhanti yokuhambisa yenzelwe imodyuli, icandelo linokuthi litshintshwe ngokulula, isakhiwo sihlangene, ingxolo incinci, ilula ukudibanisa nokugcina, ibe nokuguquguquka kokudibanisa uhlobo lwebhotile ngokwendlela eyahlukileyo.
3. Uyilo lolawulo lombane luhamba phambili kwaye lunengqiqo, sinokuyila indlela yokulawula, khetha inxalenye yokulawula umbane ngokwendlela yomthengi, ukuphucula ukuzinza kokuhambisa.
4. Tshintsha ngokuhambelana nokuhanjiswa kwenkqubo okanye imfuno efanelekileyo yomthengi, ukwenzela ukuba kube lula ukusebenza.
5. Inkqubo yokuthambisa ibhanti ixhotyiswe
6. Inxalenye ephambili zonke zisebenzisa i-SUS304.
7. Ibhodi yefringe isebenzisa iteknoloji yase-US Rexnord ukuvelisa.

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Ixesha lokuposa: Nov-30-2022